Seminar 61 Improving the Efficiency of Low-GWP Commercial Refrigeration Systems

Wednesday, January 27, 2016: 8:00 AM-9:30 AM
Systems and Equipment
Chair: Shitong Zha, Ph.D., HILLPHOENIX
Technical Committee: 10.07 Commercial Food and Beverage Cooling Display and Storage
Sponsor: MTG.LowGWP
CoSponsor: 03.01 Refrigerants and Secondary Coolants
Commercial refrigeration systems are searching for low-GWP refrigerant options due to the environmental responsibility and governmental regulations to limit the use of high-GWP refrigerants. Energy efficiency is very important in the refrigerant transition. The seminar covers commercial refrigeration systems using both natural refrigerant and low-GWP synthetics. How to increase R744 system efficiency when it operates at elevated ambient temperature? What is the R744 system with ejector technology? What is the Hybrid Geothermal R744 system? How to change the equipment design and control of low-GWP synthetics refrigeration to improve energy efficiency?

1  Commercial Refrigeration Applying R744 Refrigeration Technologies: A Global Perspective

Armin Hafner, Dr.Ing., NTNU
Energy efficiency, heat recovery and cost efficiency of commercial refrigeration systems still have a large development potential for systems applying R744 as the only refrigerant. The system architecture has to be in the focus with respect to increase the system efficiency when these units are operated at elevated ambient temperatures. The objective of this work is to investigate the energy required for different R744 commercial refrigeration systems at various locations in all the global continents compared to a HFC404A configuration.

2  Energy Efficiency Improvements for Refrigeration Systems with Low-GWP Refrigerants

Michael Petersen, Honeywell - Buffalo Research Laboratory
Gustavo Pottker, Honeywell - Buffalo Research Laboratory
Due to the recent governmental regulations to limit the use of high GWP refrigerants, new lower GWP refrigerants are currently under evaluation by the industry. These new refrigerants exhibit promising thermal performance when compared to widely used refrigerants such as R404A. In this presentation, thermal properties and actual system performance data for non-flammable and mildly-flammable low-GWP refrigerants are discussed in details, showing energy efficiency and environmental benefits of using these new refrigerants in commercial refrigeration. In addition, changes in equipment design and control to further improve energy efficiency are explored, with focus on systems with moderate glide refrigerants.

3  Hybrid Geothermal R744: An Alternative to Transcritical Booster Technology

Jason Robbins, P.E., Walgreens, Inc.
It is well  know that when dealing with R744 high ambient temperatures can create design issues including loss of efficiency or reliability.  Currently a majority of the design effort is being focused on adapting the refrigeration circuit design to adapt to higher ambient conditions.  What if we could de-couple the impact of ambient temperature from the system entirely?  This seminar will explore a case study of an operating hybrid geothermal transcritical CO2 installation from design, installation and  through first year of operation.

4  Beverage Vending Machines: An Alternative Refrigerant to “Chill out” with

Sean Gouw, P.E., Southern California Edison
Refrigerants are essential to multitudes of HVAC&R processes in the commercial sector. Although meant to be contained within various equipment types, their usage inevitably leads to leakage, which may directly contribute to ozone depletion and/or global warming. In response, CO2 rose as a viable alternative in refrigerated beverage vending machines. Simultaneously, federal regulators continue to update minimum/high-efficiency standards for equipment efficiency, and are additionally exploring a proposal for prohibiting certain high-GWP refrigerants. This presentation will discuss the findings of a high-level evaluation, conducted by TTC, on the efficiency and performance of a CO2 vending machine and the applicable standards.
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