HVAC Systems and Equipment

Sunday, 26 June 2016

8:00 AM-9:00 AM
Workshop 1
Are Rumors of MERV's Death Exaggerated?

HVAC Systems and Equipment
227 (America's Center Convention Complex)
Chair: Donald Thornburg Jr., Camfil USA
Technical Committee: 02.04 Particulate Air Contaminants and Particulate Contaminant Removal Equipment
Sponsor: SSPC 52.2
ISO 16890 the global filtration standard is due to be published in 2016 and could replace ASHRAE 52.2 as the air filtration laboratory test method. What is ISO 16890, how does it work and how does it affect ASHRAE Standards (62.1, 62.2, 90, 170, etc), members, users and the industry?

1  How Do ISO 16890 and ASHRAE 52.2 Compare?

Bruce McDonald, P.Eng., Consultant
This presentation dissects the major differences in the test methods and protocols of ASHRAE 52.2 and the soon to be published ISO 16890.  These air filtration test methods use similar equipment, but handle their respective data products very differently.  These differences can and will have some impact on other ASHRAE Standards, industry standards, and customer specifications.  Thus, understanding these differences beforehand is very important to users and specifiers of air filtration equipment.

2  Impact of ISO 16890 on ASHRAE Standards and Guidelines

Anja Coenen, Ph.D., Freudenberg Filtration Technologies
It is very likely that ISO 16890 will be published in 2016 and replace the EN779 in Europe. With a more globalized world this standard will also affect the evaluation of filter performance in the US, but how does this standard affect standards and guidelines published by ASHRAE? In this work, we will discuss: Which ASHRAE standards reference to ASHRAE 52.2 and would be affected if 52.2 was replaced by ISO 16890? What are the effects on filter manufacturers, filter laboratories and users of filtration products?

9:45 AM-10:45 AM
Conference Paper Session 4
Radiant Cooling Systems

HVAC Systems and Equipment
228 (America's Center Convention Complex)
Chair: Helen R. Cerra, ChemTreat, Inc.
This session explores three applications of radiant cooling systems to reduce energy consumption to meet building cooling demands. The first presentation evaluates three applications of radiant cooling in various Indian climate zones compared to an all air system. The second discusses the possibilities of passive cooling panels to lower water temperatures below ambient dry-bulb temperatures. Lastly, the session evaluates nighttime cooling of office building with radiative cooling panels, based on studies performed in Copenhagen, Milan and Athens.

1  Passively Cooling Water below the Ambient Temperature during the Day via Radiative Sky Cooling (ST-16-C009)

Eli Goldstein, Ph.D., Stanford University
Aaswath Raman, Ph.D., Stanford University
Shanhui Fan, Ph.D., Stanford University
A panel has been developed that when exposed to the sky, will cool itself below the ambient air temperature by a mechanism known as radiative sky cooling. In this mechanism, heat is emitted from the panel’s surface to the atmosphere as long-wave infrared radiation. Since the atmosphere is transparent to long-wave infrared radiation, the panel surface is able to do heat exchange with the upper atmosphere, which is typically much colder than the ambient air temperature. Remarkably, this is an entirely passive and renewable mechanism that can be used to reject heat to the environment, even at temperatures below the ambient air temperature. Historically, this mechanism has only been accessed at night. However, we recently demonstrated that a properly designed surface can achieve the same effect during the day, making radiative sky cooling possible even under direct sunlight.

In this paper, a panel with a surface designed for radiative sky cooling is used to demonstrate the passive cooling of water below the dry-bulb temperature with no evaporative water losses, where the only energy input is to pump water. For a surface area of 0.74 m2 (8 ft2), we demonstrate water cooling of 3°C (5.4°F) below the dry-bulb temperature at a water flow-rate between 6-9 L/hr (1.6-2.4 gal/hr). This corresponds to an effective heat rejection rate between 40 and 100 W/m2 (13 and 32 Btu/hr-ft2).

One possible application of these panels is to serve as a modular cooling tower, replacing a traditional cooling tower in a water chiller system. This might be desired under conditions when water resources are constrained, and high efficiency cooling is required. To demonstrate the benefit of the cooling panels on a water chiller system, a thermodynamic analysis using the TMY3 dataset (typical meteorological data) from Las Vegas, NV is presented and the benefit on a typical office building’s cooling system is assessed.

2  Analysis of Different Configuration of Radiant Cooling System Integrated with Cooling Tower for Different Indian Climatic Zones (ST-16-C010)

Mahabir Bhandari, Ph.D., Oak Ridge National Laboratory
Jyotirmay Mathur, Dr.Ing., Malaviya National Institute of Technology
Robin Jain, Malaviya National Institute of Technology
Yasin Khan, P.E., Malaviya National Institute of Technology
Prateek Srivastava, Malaviya National Institute of Technology
Radiant cooling system has proven to be a low energy consumption system for building cooling. This study describes the use of cooling tower in radiant cooling system to improve the system efficiency. A comprehensive simulation feasibility study of the application of cooling tower in radiant cooling system was performed for the fifteen cities in different climatic zones of India. It was found that in summer, the wet bulb temperature (WBT) of the different climatic zones except warm-humid is suitable for the integration of cooling tower with radiant cooling system.  In these climates as an average 24°C to 27°C temperature of chilled water can be achieved by using cooling tower. In order to achieve the energy saving potential the three different configurations of radiant cooling system have been compared in terms of energy consumption. The different configurations are: the radiant cooling system integrated with cooling tower to provide chilled water to the floor, wall and ceiling mounted tubular installation. A variable air volume system is also coupled for the dehumidification, ventilation and additional cooling. The radiant cooling system integrated with cooling tower to provide chilled water to the wall and ceiling mounted tabular installation. In this arrangement a separate chiller has also been used to provide chilled water at 16°C to the floor mounted tubular installation. A dedicated outdoor air system is also coupled for dehumidification and ventilation purpose. The radiant cooling system integrated with cooling tower to provide chilled water to the wall mounted tabular installation and a separate chiller is used to provide chilled water at 16 °C to the floor and ceiling mounted tabular installation. A dedicated outdoor air system is also coupled for dehumidification and ventilation. A conventional all-air system has also been simulated as a baseline to compare these configurations for assessing the energy saving potential.

3  Simulation Study of Discharging PCM Ceiling Panels through Nighttime Radiative Cooling (ST-16-C011)

Eleftherios Bourdakis, Technical University of Denmark
Ongun B. Kazanci, Technical University of Denmark
Bjarne W. Olesen, Ph.D., Technical University of Denmark
Fabio Grossule, Technical University of Denmark
The energy consumption globally has been increasing drastically the past decades, mainly due to the population growth and the industrial and technological progress. In order to address this issue, the European Union has launched several directives to decrease energy use, increase energy efficiency and increase use of renewable energy sources. The aim is that by 2020 all new buildings should be nearly zero-energy buildings. A solution that could contribute to this is the combination of photovoltaic panels for the production of electricity and phase change material (PCM) for the reduction of peak cooling demand.

In the present simulation study, the coupling of nighttime radiative cooling with PCM for cooling an office room was investigated. For cooling water through nighttime radiative cooling two types of solar panels were utilized, an unglazed solar collector and photovoltaic/thermal (PV/T) panels. Apart from cold water for space cooling, the installation was capable of providing domestic hot water from both types of panels and electricity from the PV/Ts. This system was simulated for the period from 1st of May until 30th of September, under the weather conditions of Copenhagen (Denmark), Milan (Italy) and Athens (Greece).

In Athens and Milan the operative temperature was within the range of Category III of EN 15251 (23 – 26oC, 73.4 – 78.8oF) for 81% and 83% of the occupancy period respectively, while in Copenhagen it was within the range only for 63%. Furthermore, the percentage of PCM used at the end of the occupancy period was 86%, 81% and 80% for Copenhagen, Milan and Athens, respectively. Nighttime radiative cooling provided for Copenhagen 61%, for Milan 36% and for Athens 14% of the cooling energy required for discharging the PCM. Furthermore, the average cooling power per unit area provided by the PV/T panels was 43 W/m2 for Copenhagen, while for Milan and Athens it was 36 W/m2 and 34 W/m2, respectively. The cooling power of the unglazed solar collector was negligible. Finally, the total electricity produced in Copenhagen for the simulated period was 371 kWh, while for Milan and Athens it was 380 and 439 kWh, respectively.

It was concluded that the nighttime radiative cooling can be a satisfying solution for providing space cooling to office buildings. The performance of the installation could be improved by implementing a solar shading system and a more precise control strategy.

9:45 AM-10:45 AM
Seminar 5
Innovative Absorption System Applications for Both Heating and Cooling

HVAC Systems and Equipment
223 (America's Center Convention Complex)
Chair: Ersin Gercek, P.E., Real Engineering Services LLC
Technical Committee: 08.03 Absorption and Heat Operated Machines
Absorption systems can be used in a variety of cooling and heating applications often simultaneously to improve overall system efficiency. This session introduces dual and triple lift (not stage) absorption systems with a case study. The session also covers modern absorption systems on district heating and cooling commercial water heating applications.

1  Practical Application of an Absorption Heat Pump to Commercial Water Heating

Patrick Geoghegan, Ph.D., ORNL

Commercial hot water heating in the US accounts for 780 Trillion Btu/year of primary energy use, with over half of this amount from natural gas fired heaters. A commercial absorption heat pump could achieve a level of savings much higher than possible by conversion to the best available non-heat-pump gas fired alternatives (instantaneous condensing). The ammonia-water system has the added advantage of zero Global Warming Potential and Ozone Depletion Potential. This seminar presents the development of a practical absorption heat pump cycle with laboratory-measured performance metrics, outlines potential installation layouts, and presents the economic case for adoption in commercial buildings.

2  Using Double and Triple Lift Single Stage Absorption to Save Energy

Doug Davis, Broad USA

Utilizing low grade thermal energy and hot water for cooling is a great application for Double and Triple Lift absorbers.  This presentation will cover a new Tire Plant in Tennessee that will use 185-131 F hot water to produce 300 tons of cooling.  Currently there is a dearth of general understanding of what a double or triple lift unit is and therefore not many applications to date in North America.  Traditional and well know single stage absorber cannot use hot water below 190F typically.

3  Absorption Heat Pumps for District Heating Applications

Rajesh Dixit, Johnson Controls, Inc.
Absorption heat pumps can be used for generating medium temp hot water (up to 195F) for district heating applications using a low grade waste heat source and a high grade heat source. With about 40% of heat coming from a very low grade source, which otherwise would be rejected to atmosphere, the coefficient of performance is about 1.7 and the economics becomes quite attractive. This source could be geothermal heat or process heat or even a condenser water loop by bypassing a cooling tower. Heat pumps have also been successfully utilized in waste to energy plants.

11:00 AM-12:30 PM
Seminar 12
The ABCs of UVC

HVAC Systems and Equipment
222 (America's Center Convention Complex)
Chair: Sam Guzman, American Ultraviolet Company
Technical Committee: 02.09 Ultraviolet Air and Surface Treatment
This session covers the following UVC related topics: Why use UVC and how does UVC work? Designing/engineering a proper UVC system for your HVAC unit (understanding the levels of UVC dose necessary for different Pathogens), installation and commissioning a UVC system, and Operation & Maintenance.

1  Design Understanding the Levels of UVC Dose Necessary for Different Pathogens

Ashish Mathur, Ph.D., UVDI
The section will be a discussion of the different UVC applications (static and dynamic) in an HVAC unit and a review of the current "K" values or required UVC dosages associated with the various pathogens one may target in an HVAC application.

2  Operation and Maintenance of a UVC System

Scott Sherwood, Eco Care Corporation
This section will cover the proper operation and maintenance associated with a UVC system installed in an HVAC unit.  Some of the information that will be shared includes: lamp life, intensity monitoring, safety considerations, contact plate and swab testing, and UV lamp array positioning.

3  Commissioning a UVC System in an HVAC Unit

David Skelton, EvergreenUV
The section discusses the extra steps involved when commissioning a UVC system designed for use in an HVAC system.  The speaker will discuss the benefits of the commissioning process, the necessary steps in commissioning a system, and who should perform the commissioning process.

1:30 PM-3:00 PM
Seminar 18
Water Treatment Programs: Designing for Asset Management and Long-Term Efficiency

HVAC Systems and Equipment
226 (America's Center Convention Complex)
Chair: William E. Pearson II, Southeastern Laboratories
Technical Committee: 03.06 Water Treatment
CoSponsor: 08.06 Cooling Towers and Evaporative Condensers
Designing a cooling water system to provide proper water treatment is a fundamental aspect of design to provide long term asset management and maintaining efficiency over the life of the system. Current system design for energy efficiency and commissioning for proper operation must be maintained over the life of the equipment and designing and operating the water treatment program to enhance these efforts is necessary. This session provides the engineer, commissioning agent and owner the tools necessary to accomplish these goals.

1  Water Treatment Fundamentals and Performance Metrics

Jon Cohen, ChemTreat
A basic understanding of cooling water treatment fundamentals, treatment strategies and key performance metrics is necessary for designing and operating cooling towers. This presentation provides an overview of water treatment for asset protection for cooling systems and why it's necessary. A brief outline of what tools are available to use by design engineers and owners will be provided, along with key performance metrics that can be incorporated into commissioning documents and operating manuals. Attendees will walk away with an understanding of fundamental aspects of water treatment and what should be expected of a good water treatment program.

2  Control and Monitoring Equipment for Cooling Tower Water Treatment

Patrick Racine, P.Eng., Klenzoid Canada - a DuBois Company
Owners of evaporative cooling equipment must maintain their equipment to minimize risk, while reducing operating costs and reducing water and energy consumption.  Having the proper water treatment control and feed program is a critical part of achieving these goals.  This seminar provides an overview of the current industry best practices and look at emerging control and feed opportunities.  An easy to use water treatment equipment selection matrix will be reviewed.  The content is tailored to engineers and facilities managers involved in designing, retrofitting and operating evaporative cooling systems.

3  Water Treatment for HVAC Specifications

Jeff Boldt, P.E., KJWW Engineering Consultants
Consulting engineers are often unsure about how prescriptive vs. how performance-based their specifications should be. This presentation describes how one firm approaches this, mainly from a prescriptive standpoint, and what they specify. It covers water analysis and how it relates to both domestic and hydronic systems. Other topics covered are cleaning of piping systems, water treatment for corrosion reduction in hydronic systems, best practices for glycol systems, and a brief synopsis of Legionella suggestions based on ASHRAE Standard 188.

Monday, 27 June 2016

8:00 AM-9:30 AM
Technical Paper Session 3
Efficiency Gains for Refrigeration and Chilled Water Systems

HVAC Systems and Equipment
225 (America's Center Convention Complex)
Chair: David Yashar, Ph.D., National Institute of Standards and Technology
Commercial and industrial refrigeration systems consume a significant portion of electrical energy costs and can represent a high capital cost to an owner. These papers look at optimizing operating conditions and components to improve efficiency, improve the overall life cycle of the equipment and discuss the different available methodologies for measuring and verifying the efficiencies in chilled water system upgrades.

1  Quantifying Efficiency Gains of Refrigeration Systems Using Advanced Expansion Valve Technology (ST-16-009)

Kaimi Gao
Bryan Rasmussen, Ph.D., P.E., Texas A&M University
Commercial and industrial refrigeration systems consume a significant portion of US electrical energy. In this paper, advanced expansion valve and control algorithms are evaluated to quantify the potential energy savings due to improved system regulation and efficient start-up of vapor compression refrigeration systems. The performance of the new MEMS actuators with different control strategies is compared with the standard mechanical valves and a commercially available superheat controller. Additionally, this research includes a comprehensive set of experimental tests that identify the most effective elements of advanced valve control strategies, including the impact of refrigerant migration control strategies. The experimental results confirm that 30-50% improvements in cyclic COP are possible using improved expansion valve controls, while the benefits of preventing refrigerant migration do not outweigh the additional cooling achieved if refrigerant continues to flow through the expansion valve during the compressor off period.

2  Control and Optimization of Vapor Compression Systems Using Recursive Estimation (ST-16-010)

Christopher Bay, Texas A&M University
Avinash Rani
Bryan Rasmussen, Ph.D., P.E., Texas A&M University
Building operations account for approximately 40% of US energy use and carbon emissions, and vapor compression cycles are the primary method by which refrigeration and air-conditioning systems operate. Representing a significant portion of commercial and residential building energy consumption, vapor compression cycles are a target for improvement in efficiency and savings. This paper presents a data-driven approach to find the optimal operating conditions of single and multi-evaporator systems in order to minimize energy consumption while meeting operational requirements such as constant cooling or constant evaporator outlet temperatures. The control problem lies in the development of a control architecture that will minimize the energy consumed without requiring any models of the system or expensive mass flow sensors. The application of the presented approach improves efficiency, and is demonstrated in simulation and on an experimental system.

3  WITHDRAWN Improvement of Life Cycles of a 580-Ton Water-Cooled Centrifugal Chiller (ST-16-011)

Ali Haider
Addnan Qayyum
Centrifugal chillers are a significant investment in a centrally air-conditioned building system. Commercial centrifugal chillers are expensive so their maintenance should be the up-most priority for the buyer. It’s a great responsibility on the part of the buyer to maintain such an expensive machinery to maintain the economy of the company. The procedures presented in this paper apply to standard WSC/WDC/WCC family of chillers and HSC heat recovery chillers.

9:45 AM-10:45 AM
Technical Paper Session 5
Advances in VFD Control and Building Operations and Maintenance

HVAC Systems and Equipment
225 (America's Center Convention Complex)
Chair: Li Song, Ph.D., P.E., University of Oklahoma
Technical Committee: 07.05 Smart Building Systems
Variable frequency drives (VFDs) are widely applied on induction motors in various HVAC applications. However, field studies and research shows that few variable flow systems are optimally controlled and never realize their full potential savings. These papers examine various factors and use simulations, experimental data, and field measurements to unlock greater potential savings when using variable frequency drives.

1.00  Data and Interfaces for Advanced Building Operations and Maintenance (RP-1633) (ST-16-014)

Dr. Nicholas T. Gayeski, Ph.D., KGS Buildings, LLC
This paper provides recommendations for data-driven interfaces for advanced building operations and maintenance developed through ASHRAE Research Project 1633 (RP1633). Informing operations and maintenance with data-driven information is critical to achieve high performance buildings. Substantial guidance, such as ASHRAE Guideline 13 and Performance Measurement Protocols for Commercial Buildings, has already been created illustrating how to measure and convey building performance information. RP1633 focused attention on operations and maintenance stakeholders, including control technicians, heating ventilation and air conditioning (HVAC) technicians, service providers, commissioning agents, and facility managers by conducting literature reviews, commercial interface reviews, and stakeholder interviews in order to create guidance about data-driven metrics and visualizations that clearly quantify and communicate building operational performance to these stakeholders. The results of this research are presented here, with recommendations to provide metrics and visualizations at multiple scales, including portfolio-wide, whole building, and for specific building areas, systems, and equipment. Metrics span categories related to operating costs, utility consumption, carbon emissions, system performance, controllability, faults, and energy savings. Metrics may be visualized: on maps, system graphics, and in floorplans; as time-series line c harts, in calendar plots, bar charts, and pie charts; and relative to expected performance, past performance or a relevant benchmark. Feedback is presented from operations and maintenance personnel and our research about the types of metrics, at each scale, in which visualization format are most useful for advanced operations and maintenance.

2  Improving Variable Speed Pumping Control to Maximize Savings (ST-16-015)

Kathleen Sturtevant
Alexandra Brogan, Plug Smart
Vijay Gopalakrishnan
Zachary Valigosky
Kelly Kissock, Ph.D., P.E., University of Dayton
According to some estimates, pumps account for between 10% and 20% of world electricity consumption (EERE 2001; Grundfos 2011). Unfortunately, about two thirds of all pumps use up to 60% too much energy (Grundfos 2011), primarily because of inefficient flow control. Varying pump speed using a variable frequency drive on the pump motor is one of the most efficient methods of flow control. As a consequence, about one-fifth of all U.S. utilities incentivize variable frequency drives (VFDs) (NCSU 2014), and many of these drives control pumping systems.
However, field studies and research show that few variable-flow systems are optimally controlled and the fraction of actual-to-ideal savings is frequently as low as 40% (Kissock 2014; Ma 2015; Song, L., Assistant Professor, Department of Mechanical Engineering, University of Oklahoma, pers. comm., July, 2013.). Utility incentive programs that rely on ideal energy saving calculations could overestimate savings by 30% (Maxwell 2005).
Previous work has shown the importance of changing motor efficiency, VFD and pump efficiency on savings (Bernier and Bourret 1999; Maxwell 2005). This work considers the difference between actual and ideal savings caused by excess bypass flow, position and setpoint of control sensors, and control algorithms. This paper examines the influence of these factors on energy savings using simulations, experimental data, and field measurements. In general, energy savings are increased when bypass is minimized or eliminated, pressure sensors for control are located near the most remote end use, and the pressure control setpoint is minimized.

3  Simulated Energy Efficient Voltage-Frequency Ratios of Variable Frequency Drives on Induction Motors (ST-16-016)

Gang Wang, P.E., University of Miami
Koosha Kiamehr, University of Miami
Variable frequency drives (VFDs) are widely applied on induction motors that drive fans, pumps and compressors. Under partial loads, VFDs not only adjust frequency to reduce motor speed and mechanical output power (load) but also adjust voltage to reduce motor electrical input power. Traditionally, VFD manufacturers recommend controlling the voltage to be proportional to the square of the frequency for variable torque motor loads on fans and pumps, and controlling the voltage to be proportional to the frequency for constant torque motor loads on compressors. The purpose of this paper is to investigate energy efficient voltage-frequency ratios of VFDs using the motor equivalent circuit method. First, the motor load and speed correlation is derived for different applications; then VFD voltage is optimized for a given VFD frequency to maximize motor efficiency; and finally the motor efficiency is simulated and compared under the optimal voltage and different preset voltages. The simulation results show that the motor efficiency with the ratio of voltage to frequency to the power of 1.5 is mostly close to the optimal efficiency for variable torque motor loads and the motor efficiency with the ratio of voltage to frequency to the power of 0.5 is mostly close to the optimal efficiency for constant torque motor loads with efficiency improvement by up to 3% over the traditionally ratios.

9:45 AM-10:45 AM
Seminar 26
Dos and Don'ts for Residential Radiant Systems for Heating and Cooling

HVAC Systems and Equipment
223 (America's Center Convention Complex)
Chair: Devin Abellon, P.E., Uponor
Technical Committee: 06.05 Radiant Heating and Cooling
Sponsor: Residential Building Committee, SSPC 55
Radiant heating and cooling systems are being installed in many residences as a way of improving occupant comfort. But how do these systems respond to owners' expectations and even more important do contractors understand the complexities of installing and operating radiant systems?

1  Residential Case Study: Project Lessons Learned from Designing a Hybrid Radiant Based HVAC System.

Robert Bean, GENIVAR
Home owners are seeking out radiant cooling and heating systems due to demonstrated benefits of comfort and efficiency. Designers unfamiliar with these hybrid systems need not break new ground. This seminar discusses the mistakes and lessons learned in client engagement, budgeting, load calculations, design and tendering a hybrid radiant based HVAC system for a private home located in the great lakes region.

2  Dos and Don'ts for Residential Radiant Heating and Cooling Systems

Peter Simmonds, Ph.D., Building and Systems Analytics LLC
Many Developers and Architects are introducing radiant systems into modern day residential designs, but is the integration a smooth integration or are there certain problems that arise. This presentation provides an honest and practical overview of what has happened and what can happen when installing and operating residential radiant systems.

11:00 AM-12:00 PM
Technical Paper Session 6
Ground Source Heat Pumps

HVAC Systems and Equipment
225 (America's Center Convention Complex)
Chair: William Murphy, University of Kentucky
These papers address various aspects of ground source heat pumps including field measurements and predictions of utilizing water from abandoned mines as the heat source and sink. A hybrid system that included both ground source and air source features was compared with strictly ground source or air source units for a residence in a northern climate. Improved water pump control was shown to substantially decrease the pumping energy required for large distributed ground source heat pump systems.

1  Performance Analysis of a Ground Source Heat Pump System Using Mine Water as Heat Sink and Source (ST-16-017)

Mini Malhotra, Oak Ridge National Laboratory
Xiaobing Liu, Ph.D., ORNL
Adam Walburger, CDH Energy Corp.
Donald Blackketter, Ph.D., P.E.
Jack L. Skinner, Ph.D., P.E.
This paper summarizes a case study of an innovative ground source heat pump (GSHP) system that uses flooded mines as a heat source and heat sink. This GSHP system provides space conditioning to a 56,000 sq ft (5,203 m2) newly constructed research facility, in conjunction with an on-campus existing steam heating system and an air-cooled chiller as supplementary systems. Heat transfer performance and overall efficiency of the GSHP system were analysed using the available measured data from January through July 2014. The performance analysis identified some issues with using mine water for cooling and the integration of the GSHP system with the existing steam heating system. Recommendations were made for the control and operation of the GSHP system for its improved performance. These recommended strategies, in conjunction with the available measured data, were used to predict the annual energy performance of the system. Finally, the energy and cost savings and CO2 emission reduction potential of the GSHP system were estimated by comparing with a baseline scenario. This case study provides insights into the performance of and potential issues with the mine-water source heat pump system, which is relatively less explored compared to other GSHP system design and configurations.

2  Assessment of Ground Source, Air Source and Hybrid Heat Pumps for a Single Family Building in Cold Climates (ST-16-027)

Parham Eslami Nejad, Ph.D., CanmetENERGY-NRC
Ali Hakkaki-Fard, Ph.D., CanmetENERGY
Zine Aidoun, Ph.D., CanmetENERGY
Mohamed Ouzzane, Canmet Energy Technology centre-Varennes
This article attempts to address the issue of making the right choice between a Direct Expansion Ground-Source Heat Pump (DX-GSHP), an Air-Source Heat Pump (ASHP) and a hybrid of the two in a given heating need context. Detailed screening models previously developed for ASHPs and DX-GHSPs are first used to compare the seasonal performance of these two options for a residential building in the cold climate city of Montreal. Then, the performance of a so-called “Hybrid Ground Source Heat Pump (HGSHP)”, integrated air source and ground source system is also investigated. Furthermore, different parameters including borehole total length and heat pump capacity are varied in order to determine the appropriate design in terms of borehole size and heat pump capacity. The results show that by adequate sizing, energy consumption of the DX-GSHP system can be reduced by 50% but performance improvement using HGSHP system is marginal. Such results highlight the importance of further investigations in the area of DX-GSHPs, in order to reduce the borehole installation cost and increase its performance.

3  A Simulation-Based Study on Different Control Strategies for Variable Speed Pump in Distributed Ground Source Heat Pump Systems (ST-16-018)

Xiaobing Liu, Ph.D., ORNL
Zheng O`Neill, Ph.D., P.E., University of Alabama
Fuxin Niu, The University of Alabama
Most commercial ground source heat pump systems (GSHP) in the United States are in a distributed configuration. These systems circulate pure water or an anti-freeze solution through multiple heat pump units via a central pumping system, which usually uses variable speed pump(s). Variable speed pumps have potential to significantly reduce pumping energy use, however, the energy savings in reality could be far away from its potential due to improper pumping system design and controls. In this paper, a simplified hydronic pumping system was simulated with the dynamic Modelica models to evaluate three different pumping control strategies. This includes two conventional control strategies, which are to maintain a constant differential pressure across either the supply and return mains, or at the most hydraulically remote heat pump; and an innovative control strategy, which adjusts system flow rate based on the demand of each heat pump. The simulation results indicate that a significant overflow occurs at part load conditions when the variable speed pump is controlled to main a constant differential pressure across the supply and return mains of the piping system. On the other hand, an underflow occurs at part load conditions when the variable speed pump is controlled to maintain a constant differential pressure across the furthest heat pump. The flow-demand-based control can provide needed flow rate to each heat pump at any given time, and with less pumping energy use than the two conventional controls. Finally, a typical distributed GSHP system is studied to evaluate the energy saving potential of applying the flow-demand-based pumping control strategy. This case study shows that the annual pumping energy consumption can be reduced by 66% using the flow-demand-based control compared with that using the conventional pressure-based control.

11:00 AM-12:00 PM
Conference Paper Session 12
Heat Pumps, Combined Heat and Power

HVAC Systems and Equipment
222 (America's Center Convention Complex)
Chair: Henry A. Becker, H-O-H Water Technology, Inc.
This session evaluates ways to improve efficiency in air to water heat pumps, through improved heat exchanger micro-channel, refrigerant type and optimizing fan and compressor operation. The session also examines the feasibility of bio-methane combined heat and power (CHP) systems in commercial buildings and micro fuel cell CHP systems for residential applications and evaluates the energy and emission reduction for each system.

1  Greenhp: Design and Performance of the Next-Generation Heat Pump for Retrofitting Buildings (ST-16-C034)

Andreas Zottl
Thomas Fleckl, AIT Austrian Institute of Technology
Björn Palm, Ph.D., KTH Royal Institute of Technology
The GreenHP-project aims at developing a new, highly efficient urban heating system based on a high-capacity air-to-water heat pump for retrofitting multi-family houses and commercial buildings. For this purpose, a comprehensive multi-level research approach ranging from new heat pump component designs to advanced system integration concepts is pursued. The proposed GreenHP system will be operated with a natural refrigerant, will interact with large (renewable) energy systems, like the smart grid in particular, and will include renewable energy sources, like photovoltaic and solar thermal. Combining the expertise from leading European research institutes and industry partners allows an integration of advanced fan, compressor and heat exchangers in a compact system. Using the natural refrigerant R290, the consortium aims for a heat pump system with minimum environmental impact and a high operating efficiency to provide a heating capacity of 30kW. The refrigerant charge of the system is minimised by using aluminium micro-channel tubes in both condenser and evaporator. The use of aluminium for the condenser allows an improved heat exchange compared to conventional steel designs. On the air side of the evaporator highly efficient air fins are developed that are less sensitive to icing. Also the fan is optimised for better handling of icing conditions. A bionic distributor will take care to evenly load the micro-channel tubes of the evaporator with refrigerant. Additionally a new compressor concept is developed, which is integrated in a holistic control strategy for most efficient energy management. In a next step, the newly designed components will be assembled and tested according to international standards (e.g.: EN14825) at the accredited testing facilities at AIT. The tests will focus on the overall system design measuring and evaluating the performance of the GreenHP-pilot unit. The full paper deals with the general GreenHP-layout and presenting first results.


2  Opportunities and Obstacles in Residential, Fuel Cell Based, Micro-CHP: A Review and Analysis (ST-16-C035)

Jeongmin Ahn, Ph.D., Syracuse University
Ryan Milcarek, Syracuse University
Jianshun Zhang, Ph.D., Syracuse University
Traditional residential heating systems have become very efficient leaving little room for significant improvement. However, an alternative means of domestic heating was proposed that utilizes small scale power generation and space/hot water heating technologies known as micro-combined heat and power (mCHP) systems. These systems offer significant advantages to conventional heating systems including decreased energy usage, cost, and reduced CO2 emissions. In addition, because these mCHP systems operate as distributed generation, they also reduce transmission losses and eliminate peak demand issues. These benefits come at the expense of complexities including matching the heat to power ratio for the residential sector and significant daily cycling, among other challenges.

Recently fuel cell based mCHP systems have been proposed as a means of providing both heat and power for the residential sector. These systems are meant for power generation at high efficiency and low emissions, but the heat can still be recovered for space or hot water heating. These systems are still under development and significant research is being conducted to determine if fuel cell based systems can match the load requirements of a typical household. Despite the work performed, different studies have had drastically different conclusions for the fate of fuel cell systems leaving many unanswered questions for the future.

A systematic review of current literature was undertaken to assess fuel cell based mCHP for the residential sector. The review highlighted many of the technical challenges facing these systems while also uncovering significant benefits and opportunities. In this paper, the results of the review are presented and an analysis of current trends and future priorities assessed. Fuel cell based mCHP is shown to have significant potential in reducing emissions and conserving natural resources while maintaining current building performance.

3  Optimal Technology Selection and Operation of Bio-Methane CHP Units for Commercial Buildings (ST-16-C036)

Dagoberto Cedillos, Imperial College London
Salvador Acha, Ph.D., Imperial College London
Nilay Shah, Ph.D., Imperial College London
Energy consumption from commercial buildings is a major contributor of greenhouse gas emissions. In the UK, supermarkets consume 3% of the electricity and account for 1% of the country’s carbon emissions (Tassou et al. 2011). This paper explores the implementation of bio-methane fuelled combined heat and power (CHP) systems to satisfy heat and electricity demands of commercial buildings; with the overarching goal of making cost-effective investments and decarbonizing building operations. The research work consists in the development of a CHP technology selection and operation (TSO) optimization model. Results from this effort can be utilized to develop a strategy for investment in bio-methane CHP projects for a portfolio of supermarket buildings.

The TSO model enables a new approach for the selection and operation of CHP units that encompasses whole life costing, carbon emissions as well as half-hourly energy prices and demands throughout the day, seasonally and annually, providing a more comprehensive result than current methods. Utilising historic metered energy demands, projected energy prices and a portfolio of available CHP technologies, the mathematical model solves simultaneously for an optimal CHP unit selection and operational schedule for a determined building based on a preferred objective. The objective can either be: minimum cost, minimum GHG emissions, or a mix of both for an operational period that satisfies the store's energy demands. The model defines which unit to acquire and its power output for each half-hourly interval for different day types and a given time period.

The TSO model was implemented for a sample of 35 buildings from a group of over 1300 stores that belong to a supermarket chain in the UK. These varied in characteristics such as heat-to-power ratio, size, and electricity pricing region. It was identified that the majority of stores assessed could reduce their operational emissions more than 70% while providing returns on investment above 100% by installing low-carbon co-generation units. Results of this model prove that attractive cost and emissions savings are possible through the optimal selection and operation of CHP technologies fuelled by bio-methane.

Tuesday, 28 June 2016

8:00 AM-9:30 AM
Seminar 31
Centrifugal Chiller Design: Back to Basics

HVAC Systems and Equipment
222 (America's Center Convention Complex)
Chair: Rick Heiden, Trane - Ingersoll Rand
Technical Committee: 08.02 Centrifugal Machines
Centrifugal chillers are broadly employed in building air conditioning systems. Recent advances in chiller component performance have substantially reduced chiller power consumption, improved machine responsiveness and reduced footprint. This presentation provides HVAC professionals more technical insight into the chiller components along with design practices used by heat transfer, controls and systems engineers in developing state of the art equipment. This seminar builds on Seminar 21 from the 2015 ASHRAE Conference in Atlanta, “Centrifugal Compressor Design: Back to Basics.”

1  Chiller Heat Exchanger Components

Thomas Kelly, Carrier Corporation
The vessel used as the Evaporator of a centrifugal chiller is described for different applications ranging from Brazed-Plate, DX Shell and Tube and the more normal Flooded Shell-and-Tube type.  The market is water cooled centrifugal chillers, so the Condenser described will be a shell-and–tube vessel.  Other condenser sources such as a once-thru system will be discussed and a comparison of pros and cons will be shown.  The impact of oil and oil free systems and metering is compared along with existing ASHRAE Research Projects. A discussion on heat transfer and  tubing is also included.

2  Chiller System Operation

Seth Gladfelter, Johnson Controls, Inc.
This presentation discusses the system components that make up a centrifugal chiller.  Operational maps of centrifugal chillers will be detailed.  The presenter discusses how operating conditions affect overall system efficiency of the equipment, and also describe how centrifugal chillers react to changes in operating conditions.  Also, the differences between fixed speed and variable speed chiller’s reactions to these changes in load are shown.

3  Chiller Controls

Scott Munns, Ingersoll Rand
This session describes the core internal controls of a centrifugal chiller, illustrating the features and functions identified in the handbook chapters. While many chiller controls are related to efficiently providing cooling, others protect the chiller from “hurting” itself. New code requirements and trends in communication protocols will be discussed. The presenter identifies variations in the add and subtract sequences for pumping and piping configurations in multiple chiller plants.

9:45 AM-10:45 AM
Conference Paper Session 16
Advances in Desiccant Technology

HVAC Systems and Equipment
221 (America's Center Convention Complex)
Chair: Kyle Knudten, McClure Engineering
Desiccant systems, both liquid and dry, can be effective in increasing the use of outside air for improved IAQ without degrading energy efficiency. This session explores advancements in desiccant technology as well as improvement in system design and modeling through the use of hybrid systems combining desiccant and evaporative components.

1  Achieving Comfort and Energy Savings Using Desiccant Technologies (ST-16-C047)

Mark Piegay, Alfa Laval - Kathabar
This seminar discusses the use of dry and liquid desiccant technologies and how to apply them creatively for the treatment outside air.  This includes a design that utilizes a combination of cooling tower water, chilled water and hot water that modulates with the outside air loads to either cool or heat the liquid desiccant to provide dehumidification or humidification of the outside air. Then, waste heat or onsite power generation to regenerate the liquid desiccant solution. A comparison of the two technologies will be presented and the opportunities for both to provide comfort and energy savings to meet ventilation codes.

2  A Variable Volume and Temperature (VVT) Control Strategy for a Liquid-Desiccant and Dew Point Evaporative Cooler-Assisted 100% Outdoor Air System (LDEOS) (ST-16-C048)

Sang-Woo Ham, Hanyang University
Hui-Jeong Kim, Division of Architectural Engineering, Hanyang University
Sang-Hyeon Cho, Division of Architectural Engineering, Hanyang University
Jae-Weon Jeong, Ph.D., Hanyang University
The main purpose of this study is to propose a variable volume and temperature (VVT) control strategy for a liquid-desiccant and dew point evaporative cooling-assisted 100% outdoor air system (LDEOS) and evaluate its performance on a Building Controls Virtual Test Bed (BCVTB). For decades, various alternative air-conditioning technologies have been developed to reduce refrigerant use and energy consumption. Among them, many studies have been conducted on a liquid-desiccant (LD) and indirect evaporative cooling-assisted system because it independently controls the sensible and latent load and reduces cooling energy by using latent heat of water vaporization. In previous studies, the LDEOS, which conditions a space by using 100% outdoor air, is proposed by combining membrane enthalpy exchanger (MEE), LD, and dew point evaporative cooler (DP-IEC). Unlike the energy performance and the design process, few studies were conducted on the control strategies of the LDEOS. In the control strategy of a general variable-air-volume (VAV) system, the controller maintains a constant supply air temperature (SAT) for dehumidification control. However, the SAT control is hard to be implemented for an indirect evaporative cooler if VAV fan is applied. In this study, a variable-air-volume and temperature (VVT) control is presented for the LDEOS. In VVT, the cooling capacity is controlled by the fan airflow, but the SAT is not controlled. In the LDEOS, the dehumidification control is achieved by the LD, and thus, the SAT does not need to be modulated. The VVT control was realized on a BCVTB in a one-minute time step and evaluated its performance. The simulation result revealed that the proposed control strategy maintained a space comfortable while saving 35% of fan energy compared to the reheating-based constant SAT control strategy.

3  Energy Performance of a Liquid Desiccant and Evaporative Cooling-Assisted 100% Outdoor Air System in Commercial Ships (ST-16-C049)

Joonyoung Park, Ph.D., Hanyang University
SungJoon Lee, M.D., Hanyang University
Dongseob Yoon, M.D., Hanyang University
Jae-Weon Jeong, Ph.D., Hanyang University
The main purpose of this research is to evaluate the energy performance of a liquid desiccant and indirect/direct evaporative cooling-assisted 100% outdoor air system (LD-IDECOAS) in a commercial passenger ship. The LD-IDECOAS consists of a liquid desiccant system, and indirect and direct evaporative cooler (IEC and DEC) for dehumidification, and sensible and adiabatic cooling of process air. This system was applied to cooling source from seawater and heating source was considered engine waste heat recovery system. The organic Rankine cycle (ORC) regression model from the existing literature was adapted as the waste heat recovery (WHR) system to evaluate waste heat thermal efficiency. For estimating the energy performance of the LD-IDECOAS, annual energy simulation is conducted for two cabins. The area of each cabin is 16.5m2. The required thermal load of passenger cabins is estimated by according to ISO-7547 considering the typical operation condition. Consequent operating energy consumption of LD-IDECOAS is determined by using a commercial equation solver program.  The energy performance of the proposed system is compared with the conventional commercial passenger ship air conditioning system, which is using absorption chillers, for estimating the energy saving potential of the proposed system.

10:30 AM-12:00 PM
Seminar TC
Safeguarding Critical Facility Operation: Hardening Essential Equipment to Survive Seismic Wind and Flood

HVAC Systems and Equipment
230 (America's Center Convention Complex)
Chair: Robert E. Simmons, P.E., Petra Seismic Design, LLC
Technical Committee: 02.07 Seismic and Wind Restraint Design
OPEN SESSION: no badge required; no PDHs awarded; presented during the TCs meeting. This seminar provides a practical guide in planning, testing and design considerations to help ensure equipment will meet IBC requirements to keep critical facilities up and running. Jim Carlson of Seismic-Source International presents "FEMA P-1019 Emergency Power Systems for Critical Facilities: A Best Practice Guide to Improving Survival." John Giuliano of Vibration Mountings & Controls presents "Lessons Learned From Shake Table Testing." Steve Stoyanac of Chillicothe Metal Company, Inc. presents "Certifying Your Genset Will Work after an Earthquake or Storm."

11:00 AM-12:30 PM
Seminar 44
Optimization of Air-to-Refrigerant Heat Exchangers

HVAC Systems and Equipment
222 (America's Center Convention Complex)
Chair: Raymond Rite, Ph.D., Ingersoll Rand – Trane
Technical Committee: 01.03 Heat Transfer and Fluid Flow
Sponsor: TC 1.13
CoSponsor: 08.04 Air-to-Refrigerant Heat Transfer Equipment
In the quest to reduce energy consumption and the amount of refrigerant in systems, the air-to-refrigerant heat exchanger is a prime area of interest. Although reducing heat exchanger cost and maximizing performance have always been of great interest to the HVAC community, recently new thoughts on tube size, materials, manufacturing processes, as well as computational analysis methodologies have been gaining traction. This program presents all of these facets of modern heat exchanger optimization.

1  Optimization and Validation of Novel Designs for Air-to-Refrigerant Heat Exchangers

Vikrant Aute, University of Maryland
This work presents a comprehensive optimization and validation of air-to-refrigerant heat exchangers based on novel shapes.  The tube hydraulic diameters investigated in this work range from 0.5 to 3 mm. The designs include round as well as non-round tubes.  Several optimal designs are prototyped using conventional and additive manufacturing techniques and their performance is measured and compared with the current state-of-the-art heat exchangers.  It is shown that for the same performance, the novel designs exhibit significant reductions in heat exchanger size and refrigerant charge.  Several manufacturing and application challenges are identified to improve the commercial viability of such novel designs.

2  Numerical Study on Heat Transfer and Pressure Drop Characteristics of Water Cooled Mini-Channel Heat Exchangers

Man-Hoe Kim, Ph.D., Kyungpook National University
A numerical investigation of the thermal-hydraulic performance of mini-channel heat exchangers with different fin configurations is presented.  Results in terms of pressure drop, base temperature, thermal resistance, and overall heat transfer coefficient were compared for different fin spacing, fin thickness and fin height.  In comparison to un-finned geometry, a reduction of 44.8% in base temperature was observed with pressure drop and thermal resistance reductions of 46.5% and 30.4%, respectively. The heat exchanger geometry with the best thermal performance was also simulated for higher heat fluxes within the same operating limits. Results were validated using available correlations and experimental data.

3  Metal Foam Heat Exchanger Design Optimization for Improved Thermal-Hydraulic Performance under Dry Operating Conditions

Kashif Nawaz, Ph.D., Johnson Controls, Inc.
Open cell metal foams have received attention for utilization in thermal applications including electronics cooling and HVAC&R.  Despite manufacturing and cost-related issues, such novel materials hold promise due to better heat transfer compared with conventional fin designs.  However, one of the major issues is their higher air-side pressure drop. Four types of aluminum foam heat exchangers with different pore sizes have been built and tested under dry conditions for this study. The data have been reduced to correlate the foam geometry to air-side heat transfer and pressure drop.  These correlations were used to optimize the foam geometry for thermal-hydraulic performance. 

3:15 PM-4:45 PM
Seminar 49
Bringing a New Look and Energy to a Federal Building in Houston

HVAC Systems and Equipment
226 (America's Center Convention Complex)
Chair: Alonzo Blalock, P.E., Jacobs Engineering
Technical Committee: 09.01 Large Building Air-Conditioning Systems
This program explains the multi-year project to provide new ‘skin’ to the existing 22 story Federal Office building in Downtown Houston – and the process of renovation of complete interior HVAC and lighting systems; working thru two floors per cycle, while all other aspects of the building remained in use for occupants. The project includes: use of VAV diffusers for room air distribution; use of Fan Wall in the replacement AHUs; complete new DDC control that includes overlay control to the new lighting system; large PV system installed on remote parking structure; and the enhanced performance of new envelope.

1  Designing the New Look

Thomas Shelton
The Leland Renovation Project added significant architectural value to the built environment in downtown Houston. Previously the building was a Class C office building with a leaky, poorly insulated, dated exterior, a narrow crowded lobby and very inefficient mechanical systems. The architectural challenge included completely reskinning the building with a new, insulated and laminated (blast-resistant) glass curtainwall system. The challenge was complicated by the requirement to complete the renovation project without moving building occupants out of the building. The project requirements included achieving a 30% reduction from ASHRAE 90.1 2007 baseline. This was accomplished using a high performance curtainwall system.

2  Planning Renovation of an Occupied Building

James Penland
In March of 2010 Gilbane was given the assignment to lead a Design Build effort to do a complete renovation to the twenty two story Leland Federal Office Building in Houston, Texas by the General Services Administration. The assignment included the replacement of the existing skin, a complete replacement of the air distribution system, a new lighting system, new fire suppression system, upgrades to the restrooms to comply with ADA, relocation of the cafeteria, reworking the main Lobby and a complete replacement of the site and all access points into the building.

3  Upgrades to the HVAC, Electrical and Plumbing Systems

Gary Poole, P.E.
Renovations to the Mickey Leland Federal Building (MLFB) included upgrades to the HVAC, Electrical, Plumbing and Automation systems that improved occupant comfort and conserved the energy and water associated with these systems.  Overall, the scope included upgrades to the chiller plant, and replacement of the air distribution and lighting systems that served the occupied spaces. The air handling unit fans were based on the use of a fan array with variable frequency drives. Complementing the upgrades to the HVAC systems, the lighting systems were replaced with LED style light fixtures which include control systems based on both occupancy and daylighting.

  Commissioning Testing of the VAV Diffusers and PV

Alonzo Blalock, P.E., Jacobs Engineering
The project included installation of VAV Diffusers for the floor spaces. The project was to
demo all ceiling and ductwork and the AHU on a 2 floor area, starting at the top floors. Then
installation of new duct and the VAV diffuser system. Multiple testing runs were made of the
initial installation to arrive at a suitable control arrangement and testing pattern.
Commissioning for the varied operations required development of a different testing regimen
than had been typical for VAV systems. Tracking of the PV output with the BAS system is available to the Regional office in Ft Worth.

4  We Taught the Old Dog a New Trick

Kendall Waldie, P.E.
When the project was completed, the tenants were delighted to find the occupant comfort was significantly improved. The temperature and humidity levels are stabilized and the building holds a consistent temperature across zones.  The lighting levels are much more appealing and the space is bright and welcoming even though the heat transmission is greatly reduced.  With the integration of the HVAC, lighting, occupancy and potentially building access controls the energy consumption in the facility has dropped over 40% since the pre-construction survey baseline.

Wednesday, 29 June 2016

9:45 AM-10:45 AM
Forum 4
To Centralize or Decentralize a Thermal Energy System: The Great Debate Continues

HVAC Systems and Equipment
224 (America's Center Convention Complex)
Chair: Alan Neely, Pittsburgh Corning Corporation
Technical Committee: 06.02 District Energy
This forum panel comprised of a manufacturer, a design consultant and a district energy provider, provides a short presentation of their opinion on the pros/cons of the centralized vs a decentralized thermal system. A question and answer period will then follow. Questions presented by the moderator will be directed to get into the detail of the benefits of each system. The panelists are John Andrepont representing a Consulting Engineer, Michael Marr P.E. representing a District Energy Developer, and Brian Huibregtse representing an Equipment Manufacturer.

  To Centralize or Decentralize a Thermal Energy System: The Great Debate Continues

Robert Alan Neely, Pittsburgh Corning
These are the session slides.

9:45 AM-10:45 AM
Conference Paper Session 19
What's New in Water Heating

HVAC Systems and Equipment
225 (America's Center Convention Complex)
Chair: Henry A. Becker, H-O-H Water Technology, Inc.
The three papers in this session focus on various aspects of energy efficient and environmentally conscience water heating. Heating using sorbent technology is discussed that uses primary thermal energy bypassing the need to convert thermal energy into electrical power. Advanced heat pump technologies and system designs that sustain water storage tank stratification are also reported.

1  Bounding Limitations in the Practical Design of Adsorption Heat Pump Water Heaters (ST-16-C056)

Moonis Ally, Ph.D., Oak Ridge National Laboratory
Kyle Gluesenkamp, Ph.D., ORNL
Sorption heat pump water heaters represent a breakthrough opportunity in residential and commercial water heating as the most economical use of primary energy, relative to any other method of water heating, including electrical heat pump water heaters or integrated heat pumps. To bring this technology to practice, it is necessary to understand and quantify the limiting parameters. Focusing on adsorption-based heat pumps, the paper discusses the use of inexpensive adsorbents, required boundary temperatures and pressures, and limiting factors such as the influence of thermal mass on efficiency. The working materials are stipulated to be non-toxic with zero GWP and zero ODP.

2  Energy Factor Analysis for Gas Heat Pump Water Heaters (ST-16-C057)

Kyle Gluesenkamp, Ph.D., ORNL
Gas heat pump water heaters (HPWHs) can improve water heating efficiency with zero GWP and zero ODP working fluids. The energy factor (EF) of a gas HPWH is sensitive to several factors. In this work, expressions are derived for EF of gas HPWHs, as a function of heat pump cycle COP, tank heat losses, burner efficiency, electrical draw, and effectiveness of supplemental heat exchangers. The expressions are used to investigate the sensitivity of EF to each parameter. EF is evaluated on two bases: site energy (as used by DOE for rating water heater efficiency in the US), and source energy.

For gas HPWHs, it is found that using typical component efficiencies, EF will be 75-90% of the heat pump cycle COP. The contribution of each parameter to the difference between EF and cycle thermal COP is as follows: burner efficiency accounts for 50-80% of difference, parasitic electrical draws for 10 – 30%. Independent of COP, the presence of a condensing heat exchanger can make a 5-10% difference in EF, and tank losses reduce EF by 6 – 10%, depending on the insulation level.

3  Impact on Water Heater Performance of Heating Methods That Promote Tank Temperature Stratification (ST-16-C058)

Kyle Gluesenkamp, Ph.D., ORNL
John Bush, P.E., Oak Ridge National Laboratory
During heating of a water heater tank, the vertical temperature stratification of the water can be increased or decreased, depending on the method of heating. Methods that increase stratification during heating include; bringing cold water from the tank bottom, heating it, and re-introducing it to the tank top at relatively low flow rate, using a heat exchanger wrapped around the tank, through which heating fluid (with finite specific heat) flows from top to bottom and using an immersed heat element that is relatively high in the tank. Using such methods allows for improved heat pump water heater (HPWH) cycle efficiencies when the heat pump can take advantage of the lower temperatures that exist lower in the tank, and accommodate the resulting glide. Transcritical cycles are especially well-suited to capitalize on this opportunity, and other HPWH configurations (that have been proposed elsewhere) may benefit as well.

In this work, the response of a tank that is stratified during heating is compared with the response of a tank that is mixed during heating, for first hour rating (FHR) and energy factor (EF) testing. Experimental results from FHR, EF, and UEF tests on a CO2-based HPWH with wrap-around coil and stratified tank are used to validate a simulation model. The implications on FHR, EF, and UEF of tank stratification are analyzed and discussed.

11:00 AM-12:30 PM
Conference Paper Session 22
System Alternatives, Design Options and BIM Productivity

HVAC Systems and Equipment
225 (America's Center Convention Complex)
Chair: David Yashar, Ph.D., National Institute of Standards and Technology
This session compares multiple HVAC systems, including water-based, air-based or refrigerant-based systems and the benefits they provide to a building. The session also addresses the concept of hybrid systems in large facilities with multiple types of occupancies, space operation and thermal loading. This session also reviews the benefits of integrating information into BIM for the use of design of these systems and improving quality control.

1  Evaluation of VRF Systems with Comparisons to Traditional HVAC Systems (ST-16-C068)

Guolian Wu, Ph.D., Samsung Electronics of America
Dochul Choi, Ph.D., Samsung Electronics of America
Wanyong Kim, Samsung Electronics
Gyoungtae Seo
Variable refrigerant flow (VRF) systems have been gaining popularity globally, particularly in Asia and Europe for cooling and heating in the built environment in the last two decades. In recent years, VRF systems are starting to fill a growing niche in renovation projects in the U.S. This paper describes the design and evaluation of a large scale installation of VRF systems with comparisons to traditional HVAC systems.  These VRF systems are part of a mega HVAC project that includes design, installation, commissioning, and operation of HVAC systems for 6 almost identical building complexes located in Seoul, Republic of Korea. The building complexes, with 10 above-ground floors and 4 subterranean floors, primarily house offices, conference rooms, auditoria, R&D labs, cafeteria, restaurants, utility, and machine rooms. Four of these buildings, Complex A, B, D, and E are equipped with a mélange of HVAC systems consisting of centrifugal chillers and absorption chillers, and VRF systems for their cooling and heating needs, while Complex C is 100% served by VRF systems and Complex F is 100% covered by traditional HVAC systems. The total installed HVAC equipment includes 2,000 tons of centrifugal chillers, 4,000 tons absorption chillers, 2,145 tons of geothermal VRF systems, and 6,335 tons of air- and water-cooled VRFs. Thanks to the similarities in architecture, construction, occupancy, and thermal load of these 6 building complexes, the mega project provides a unique opportunity to conduct objective evaluations and comparisons between VRF systems and traditional HVAC systems over a wide range of aspects: energy, comfort, maintenance costs, and initial investments.  The objectives of this study are (1) to evaluate the energy performance and other benefits of VRF systems in comparison with traditional HVAC systems, and (2) to evaluate if VRF is a technically and economically viable solution for large building complexes. The paper also presents several new technologies implemented in this project including (1) variable air volume (VAV) discharge temperature control technology, (2) VAV movable diffuser. The discharge temperature controls technology regulates the air flow to maintain the discharge air temperature instead of directly controlling the returning air temperature resulting in much less temperature swings. The movable diffuser utilizes Coanda effect to achieve optimal temperature distribution in air conditioned spaces. Lastly, an in-situ approach for determining the Coefficient of Performance (COP) of VRF systems is proposed for real-time energy performance evaluation.

2  Hybrid Approaches to HVAC Systems Design of a R&D Complex to Achieve Green Building Certification and Optimal Comfort (ST-16-C069)

Guolian Wu, Ph.D., Samsung Electronics of America
Dochul Choi, Ph.D., Samsung Electronics of America
Wanyong Kim, Samsung Electronics
Jason Kim
R5 Complex, located in Suwon, Republic of Korea, is a cutting edge R&D center that focuses on research and development of consumer electronic devices. As a multifunctional building, it houses R&D laboratories, conference rooms, auditoria, offices, cafeteria, restaurants, utility, mechanical and electrical rooms. With these heterogeneous characteristics of thermal load throughout the complex, it is difficult to have a one-size-fits-all type of HVAC system that can achieve green building certification and optimal human comfort at the same time. This paper uses R5 Complex as a case study to examine and illustrate how a hybrid approach can be used to provide an optimal HVAC solution for massive R&D complexes to meet the energy and comfort requirements.   R5 complex consists of 25 floors including 4 subterranean floors with a total usable space of 300,000 m2.  According to the load characteristics, the complex is divided into three big zones: outer periphery, inner periphery, and core.  The outer periphery accounts for 50% of thermal load of the entire complex. It is directly exposed to the outdoor and sunlight, thus the heating and cooling loads fluctuate the most throughout the day. The HVAC needs for the outer periphery require high energy efficiency HAVC systems that are capable of responding to changing thermal loads quickly. To meet these requirements, a total of 15 variable refrigerant flow (VRF) systems with 190 indoor units of various types are used. These systems are equipped with high efficiency inverter driven scroll compressors. In order to further improve the energy efficiency to meet green building certification, some VRF systems use geothermal sources. The inner periphery has a relatively constant heat and cooling load, is hence serviced by 4 absorption chillers. The core zone is occupied primarily by special laboratories, its HVAC needs are covered by three turbo chillers. This paper will begin with an architecture overview and design objectives of HVAC systems design, followed by in-depth analysis and comparisons of different HVAC systems design options in terms of energy efficiency, human comfort, and initial investment and system life cycle costs. Extensive Computational Fluid Dynamics (CFD) studies were conducted to investigate the impact of different types of indoor unit on indoor temperature and air flow distribution. This paper presents the key findings of these studies for optimal selection of indoor units.

3  Energy and Exergy Performances of Air-Based vs. Water-Based Heating and Cooling Systems: A Case Study of a Single-Family House (ST-16-C070)

Ongun B. Kazanci, Technical University of Denmark
Masanori Shukuya, Ph.D., Tokyo City University
Bjarne W. Olesen, Ph.D., Technical University of Denmark
Different indoor terminal units can be used to heat and cool indoor spaces. These terminal units mostly rely on convection and radiation heat transfer mechanisms but their relative ratios can vary significantly for air-based and water-based systems with implications on whole system performance, in terms of energy and exergy. In addition to the energy and exergy input required at the heating and cooling plants, the energy use of auxiliary components (fans and pumps) also vary depending on the chosen terminal unit.

In order to study the energy and exergy performances of air-based and water-based systems, an air heating and cooling system, and a radiant floor heating and cooling system were chosen, respectively. A single-family house was used as a case study assuming that different space heating and cooling systems were used to condition the indoor space of this house. In addition to the thermal energy and exergy inputs to the system, energy and exergy inputs to the auxiliary components were also studied. Both heating and cooling cases were considered and three climatic zones were studied; Copenhagen (Denmark), Yokohama (Japan), and Ankara (Turkey).

The analysis showed that the water-based radiant heating and cooling system performed better than the air-based system both in terms of energy and exergy input to the heating/cooling plant. The relative benefits of the water-based system over the air-based system vary depending on the climatic zone. The air-based system also requires higher auxilliary energy input compared to the water-based system and this difference is mainly due to the required air-flow rates to address the heating and cooling demands, indicating a clear benefit for the water-based system over the air-based system.

The auxilliary energy and exergy input to different systems is an important parameter for the whole system performance and its effects become more pronounced and can be studied better in terms of exergy than energy. In order to fully benefit from the water-based systems, the auxiliary energy use should be minimized.

4  Enhancing Mechanical Engineering Productivity with BIM (ST-16-C071)

Blake Guither, P.E.
Many engineering companies have used Revit and have already crossed the first major hurdles of implementation, standards, and productivity. However, firms are not using data and metrics from connected systems in Revit for design, coordination, and quality control. Time is being spent entering data and getting families to schedule as opposed to actually reviewing and using data in the model.

One of the larger sets of external information for a project is the HVAC cooling and heating loads. By exporting space properties (i.e. Name, No., Floor Area, etc.) from Revit thru gbXML to load & energy analysis software, data entry time and errors are reduced.  Once HVAC loads are completed the calculated results can be brought back into the Revit model. This allows a Space Airflow Schedule in Revit to be utilized by engineers to also show diffuser airflows.  Calculated airflows are calculated from the Load software. This removes the need to go to each view/sheet and edit and sum airflows. Once diffusers have airflows, then the ductwork sizes can be reviewed and adjusted by using velocity and pressure drop diagrams in Revit. These color coded ductwork diagrams can be setup to flag or highlight a section of duct that falls out of a company’s design standard tolerance range. The airflow from all the diffusers that connects to a piece of equipment is also able to be verified and checked in a Schedule against the scheduled airflow value. The gas load in a schedule for any piece of equipment can also be used to drive gas flow (CFH) thru the gas piping systems.  This process is dynamic which saves the time of adding up CFH values. Revit also provides the ability to perform ASHRAE 62.1-2007 ventilation calculations for constant volume single zone systems.  The setup is very easy at the beginning of a project and also dynamically updates if the design changes.

The calculations and design workflows outlined above are just the beginning of the potential productivity gains.  Other gains come from Fixture Unit propagation for Sanitary and Vent systems, and even the area served by roof drains.  These productivity gains require some investment time to set up workflows, schedules and views.  This investment will not only provide additional productivity and consistency, but also better quality control resulting from all of the information residing in one location.

11:00 AM-12:30 PM
Seminar 61
How Deep Can We Go? Designing and Drilling Deeper Geothermal Systems

HVAC Systems and Equipment
223 (America's Center Convention Complex)
Chair: Scott Hackel, P.E., Seventhwave
Technical Committee: 06.08 Geothermal Heat Pumps and Energy Recovery Applications
Space limitations and other constraints are forcing engineers to design deeper boreholes for ground-source heat pump systems in buildings. There are advantages and disadvantages to doing deeper than typical boreholes, and there are specific limitations on depth in some circumstances. This seminar covers these considerations, both through calculation and design examples, as well as practical lessons learned from the field. The new, deep/ultradeep borehole, hydrostatic differential calculations from the 2015 ASHRAE Applications Handbook are also presented. The latest developments in non-cementatious grouts are introduced to help designers avoid pipe collapse in deeper boreholes without sacrificing performance.

1  Installation Practices and Hydrostatics of Deep Boreholes

Ryan Carda, P.E., Geo-Connections Inc
Space limitations and other factors are forcing engineers to utilize deep boreholes to meet design requirements for GSHP systems.  Hydrostatic pressures must be considered to safely complete deep, grouted borehole installation.  Proper installation methods along with the necessary calculations will be presented.  This session includes calculation examples using the procedures that were introduced in Chapter 34 of the 2015 ASHRAE Applications Handbook.

2  Swedish Practices and Experience with Deep Boreholes

Jose Acuna, Ph.D., KTH Royal Institute of Technology
This presentation covers a number of Swedish design and practical experiences and challenges when installing GSHP systems in densely populated areas. Deep borehole heat exchangers are a primary solution in these scenarios, and are the focus of this presenation. The presentation includes economic, technical and practical aspects. It also highlights ongoing research projects dealing with deep borehole heat exchangers.

3  Evolution of High and Low Density Geothermal Grouts

Charles P Remund, Ph.D., GeoPro, Inc.
Grouting is a critical part of closed-loop ground heat exchanger installation. It is needed for environmental protection, borehole integrity, as well as thermal system performance. This session covers the important aspects of grout properties, selection and installation, with a focus on the additional challenges that occur when boreholes are drilled deeper. This session also introduces the latest developments in bentonite-based grouts that are available to help the designer avoid pipe collapse in deeper boreholes, without sacrificing thermal performance.

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